Table Of Contents
Catalyst 4500-X DC-Input Power Supply Installation Note
DC-Input Power Supply Features
Statement 1071—Warning Definition
Obtaining Documentation and Submitting a Service Request
Catalyst 4500-X DC-Input Power Supply Installation Note
Revised: October 15, 2012
This document covers installing and removing the DC-input power supply in the Catalyst 4500-X series switch chassis.
Note DC-input power supplies are not included as part of the basic chassis configuration product numbers. The DC-input power supplies must be ordered separately.
Contents
This installation note contains the following sections
•DC-Input Power Supply Features
•Obtaining Documentation and Submitting a Service Request
DC-Input Power Supply Features
There are two versions of the 750 W DC-input power supply, the C4KX-PWR-750DC-F power supply which has back-to-front airflow (the release lever is color-coded blue indicating cool side) and the C4KX-PWR-750DC-R power supply which has front-to-back airflow (the release lever is color-coded burgundy indicating warm side). Both power supplies provide 750 W of power. Figure 1 shows the DC-input power supply and identifies the major features.
Figure 1 750 W DC-Input Power Supply Features
The DC-input power supply has two LEDS mounted on the lower left corner of the power supply front panel. (See Figure 1.) Together, the two LEDs provide the status of the power supply. Table 1 provides the status meanings of the LEDs.
Safety
Warning statements in the document use the following conventions:
Statement 1071—Warning Definition
Tools Required
The following tools and parts are required to remove and install the DC-input power supply:
•Small flat-blade or Phillips-head screwdriver.
•Wirestripper
•Source DC cables (cables should be sized by a local electrician)
Installing the Power Supply
To install the DC-input power supply, follow these steps:
Step 1 Remove the power supply from the shipping packaging and discard the packaging.
Step 2 Verify that the new power supply has the correct airflow direction (front-to-back or back-to-front) for your situation. The power supply release lever (see Figure 1), is color-coded burgundy for front-to-back airflow or blue for back-to-front airflow.
Note The chassis determines which airflow direction is correct by polling all of the fan assemblies and the power supplies. The airflow direction for all of the devices should be the same. If the airflow direction of the replacement power supply or the redundant power supply does not match the fan assemblies airflow direction, the system software shuts down the power supply and generates a power supply mismatch error message on the console.
Step 3 Loosen the two captive installation screws on the power supply's source DC cable plug (see Figure 1), and remove the DC power plug from the power supply. (See Figure 2.)
Figure 2 Removing the DC Power Plug from the Power Supply
Step 4 Loosen the two cable retention screws on the top of the DC cable plug.
Step 5 Remove approximately 1/4-inch (6.5 mm) of insulation from the ends of the source DC cables.
Step 6 Insert the end of the positive (+) DC source DC cable into the plus (+) side of the plug and tighten the cable retention screw to secure the cable in the plug. (See Figure 3.)
Step 7 Insert the end of the negative (-) DC source cable into the negative (-) side of the plug and tighten the cable retention screw to secure the source DC cable in the plug.
Figure 3 Attaching the Source DC Cables to the DC Cable Plug
Step 8 If the chassis power supply bay is empty, proceed to Step 9. If you are replacing a power supply already installed in the chassis power supply bay, go to the "Removing the Power Supply" section. If the chassis power supply bay is empty, but has a power supply blank cover installed, follow the two substeps below to remove the blank cover (see Figure 4):
a. Grasp the two retaining clips with your thumb and forefinger and squeeze to unlatch the blank cover from the power supply bay.
b. While still squeezing the two clips, pull on them to remove the blank cover from the power supply bay.
Figure 4 Power Supply Blank Cover Removal
Note If the redundant power supply bay on the Catalyst 4500-X series switch chassis is unused, you must be cover it with a power supply blank cover (part no. C4KX-PWR-BLANK=) to maintain proper airflow through the chassis.
Step 9 Using two hands to support the new power supply, position it in front of the power supply bay and slide it into the bay.
Step 10 Firmly push on the power supply handle to fully seat the power supply in the bay. (See Figure 5.)
Note The retaining clip will pivot in and then snap into place when the power supply is fully installed in the bay. You will hear a click as the power supply release lever snaps into place.
Figure 5 Installing the DC-Input Power Supply
Step 11 Verify that all of the site power and grounding requirements have been met and the chassis is properly grounded.
Step 12 Verify that power is off to the DC circuit you are going to attach to the DC-input power supply. As an added precaution, place the appropriate safety flag and lockout devices at the source power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 13 Connect the DC cables to the source DC circuit breaker.
Note The wire should be sized according to local and national installation requirements and electrical codes. Use only copper wire.
Step 14 Insert the DC plug into the power supply connector and secure it in place by tightening the two captive installation screws. (See Figure 6.)
Figure 6 Installing the Power Plug into the DC-Input Power Supply
Step 15 Secure the source DC power cable to the power supply handle by looping the velcro cable strap around the source DC cable and cinching it snugly.
Caution In a system with dual DC-input power supplies, connect each power supply to a separate power source. In case of a power source failure to one supply, the second power source should still be available.
Step 16 Verify the following:
•The source DC cables are securely attached to the power supply plug with no bare wire exposed.
•The power supply plug is fully inserted into the power supply and the two captive installation screws are tight.
Step 17 Remove any safety flag and lockout devices or any tape from the source DC circuit breaker switch handle, and restore source DC power by moving the circuit breaker switch handle to the on (|) position.
Note The DC-input power supply does not have an on/off switch. Restoring source DC power will energize the Catalyst 4500-X DC-input power supply and power up the chassis.
Step 18 Verify power supply is operating correctly by monitoring the two LEDs on the power supply. The FAIL LED should be unlit and the OK LED should be lit green. Also verify that the appropriate front panel PS LED (either PS1 or PS2) is lit green.
Removing the Power Supply
To remove the DC-input power supply from the chassis, follow these steps:
Step 1 Verify that the source DC is off to the DC circuit that feeds the power supply that you are removing. As an added precaution, place the appropriate safety flag and lockout devices at the source DC power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 2 Loosen the velcro strap to free the source DC power cable.
Step 3 Loosen the two captive installation screws and disconnect the DC power plug from the power supply.
Step 4 Grasp the power supply handle with your forefinger and place your thumb on the power supply release handle. (See Figure 7.)
Step 5 Squeeze your forefinger and thumb together and pull on the power supply handle to disconnect the power supply from the chassis bay.
Figure 7 Removing the DC-Input Power Supply from the Chassis
Step 6 Slide the power supply out of the chassis bay.
Note The power supply is approximately 12.5 inches (31.75 cm) long. Place your other hand underneath of the power supply to help support the power supply as you extract it from the chassis.
Step 7 Set the removed power supply aside.
Step 8 If you are not going to replace the power supply, position a power supply blank cover (part no. C4KX-PWR-BLANK=) over the empty power supply bay opening and snap it into place. If you are going to install a new power supply in the chassis, see the "Installing the Power Supply" section for instructions.
Power Supply Specifications
Table 2 lists the electrical specifications for the 750 W DC-input power supply.
Table 2 Electrical Specifications, 750 W DC-Input Power Supply
Specification DescriptionDC-input voltage
North America: -48 VDC (nominal) (-40.5 VDC to -56 VDC)
International: -60 VDC (nominal) (-55 VDC to -72 VDC)
DC-input current
25 A
Power supply output capacity
750 W
Power supply output
62 A @ 12 VDC
3 A @ 3.3 VDC
Output holdup time
16 ms minimum (20 ms @ 60% load)
Table 3 lists the physical specifications of a DC-input power supply (C4KX-PWR-750DC-R= or C4KX-PWR-750DC-F=).
Table 3 Dimensions and Weight for a DC-Input Power Supply
Specification DescriptionDC-input power supply dimensions
(H x W x D)1.57 x 2.15 x 14.28 in
(3.99 x 5.46 x 36.27 cm)Weight
2 lb (0.91 kg)
Shipping box dimensions, spare power supply
(H x W x D)4.38 x 7.13 x 20.13 in
(11.13 x 18.11 x 51.13 cm)Shipping weight
3.7 lb (1.68 kg)
Related Documentation
Table 4 lists the documentation supporting the Catalyst 4500-X series switch that is available at http://www.cisco.com/
Table 4 Documentation Supporting the Catalyst 4500-X Series Switch
Title Description of ContentsCatalyst 4500-X Series Switch Installation Note
Contains instructions for rack-mounting the switch chassis.
Catalyst 4500-X 8-Port Network Uplink Module Installation Note
Contains instructions for installing and removing the optional 8-port network uplink module in the Catalyst 4500-X switch chassis.
Catalyst 4500-X AC-Input Power Supply Installation Note
Contains instructions for removing and installing the AC-input power supply in the Catalyst 4500-X switch chassis.
Catalyst 4500-X Fan Assembly Installation Note
Contains instructions for removing and installing a fan assembly in the Catalyst 4500-X switch chassis.
Regulatory Compliance and Safety Information for the Catalyst 4500-X Series Switch
Contains the regulatory compliance and safety information for the Catalyst 4500-X switch chassis. Also includes language translations of the warnings that appear in the other Catalyst 4500-X documentation.
Catalyst 4500 Series Switch Cisco IOS Software Configuration Guide, Release IOS XE 3.3.0SG(15.1(1)SG)
Contains instructions on how to configure the Catalyst 4500-X switch.
Catalyst 4500 Series Switch Cisco IOS Conmmand Reference, Release IOS XE 3.3.0SG(15.1(1)SG)
Contains descriptions of all of the software commands available that support the Catalyst 4500-X switch.
Release Notes for the Catalyst 4500 Series Switch, Release IOS XE 3.3.0SG(15.1(1)SG)
Contains the latest software caveats and workarounds related to the Catalyst 4500-X switch.
Obtaining Documentation and Submitting a Service Request
For information on obtaining documentation, submitting a service request, and gathering additional information, see the monthly What's New in Cisco Product Documentation, which also lists all new and revised Cisco technical documentation, at:
http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html
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This document is to be used in conjunction with the documents listed in the "Related Documentation" section.
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